•Construction of Flute Profile:•Construction by integr. CAD•Calculation of wheel-profile•Calculation of grinding track•Intersection simulation •Output of wheel discription
•CAD-Program specilized to the usage of tool-construction including interface to the grinding-modules.
19.1 Dressing
18.1 CAD Modul
20.1 Open Procedure
•Wheel dressing:•Input of dressing parameter within´machine world•Calculation of dressing cycle driven by given wheel profile (Pos. 19)
•Construction and generating of selfmade additional operations. Integration at any operation-position•Graphical construction of open procedures •Up to 10 different additional operations per modul•Import/Export by global database•Inserting at any position within machining order •Seperate wheel and technology to each open procedure•Movement- and intersection-simulations
21.1 Collison Control
23.1 Measurement-Cycles
•Functions:NC_start without collision-controlNC_start with collision-control and auto-stop at first collision.NC_start with collision-control and collision protocoll of all situationsNC_simulation without collision displayNC_simulation with collision display•Extended CNC-Generator: Collision-control: Yes / No Mode-selection: „Stop at first collision“ / “All collisions“•Mode „Stop at first collision“: ThemodulstopsthecalculationoftheCNC-codebyrecognitionofthe1st collision and shows these graphically on the scope.•Mode „All collisions“:FirsttheCNCcodewillbecalculatedcompletely.Subsequentlywewillhave a listing of all collision situations.In the following these can be individually plotted and examined.•Administration of the collision objects (Setup): 4 object lists: Basical objects, tool-objects, clamping- and spindle-objects. The list administration takes place in each case by inserting, copying, renaming or deleting. The selection of the objects which can be considered concerning thecollision takes place via activating in the object lists•Collision calculation:Examinating the penetration of all activated objects, as well as the active grinding wheel outside of the workpiece. Generating the collision protocol
•Measurement-Cycles for 3D-probing-systemLengthTooth positioningHelix lead (cylindrical, conical)Diameter (cylindriical, conical)Teeth-indexing
24.1 Measurement-Machine
•Interface within tool-kit PROFESSIONAL to a measurement-maschine(Exp. Zoller genius 3).•Exchange of geometry data between MTS software and a measuring machine.•Measurement of workpiece data and wheel geometry•Reading back the measured datas•Decision for further processing•Measurement-data will be read and analysed by the error-handling-procedure.•The generated correction-data will be used in ordert to come to correct must values at next grinding step.•Correction Options:•Correction on the wheel data: •Reasonable corrections f.e. at diameter, rake-angle and wheel-distance.•Using the operation-specifical correction table:•Corrections at machine-data or wheel-data.•Correction of tool parameter:•Correction in inverse direction to the actual value and setpoint.
“tool-kitPROFESSIONAL...the software solution for experts”
•Interface within tool-kit PROFESSIONAL to a measurement-maschine(Exp. Zoller genius 3).•Exchange of geometry data between MTS software and a measuring machine.•Measurement of workpiece data and wheel geometry•Reading back the measured datas•Decision for further processing•Measurement-data will be read and analysed by the error-handling-procedure.•The generated correction-data will be used in ordert to come to correct must values at next grinding step.•Correction Options:•Correction on the wheel data: •Reasonable corrections f.e. at diameter, rake-angle and wheel-distance.•Using the operation-specifical correction table:•Corrections at machine-data or wheel-data.•Correction of tool parameter:•Correction in inverse direction to the actual value and setpoint.
•Functions:NC_start without collision-controlNC_start with collision-control and auto-stop at first collision.NC_start with collision-control and collision protocoll of all situationsNC_simulation without collision displayNC_simulation with collision display•Extended CNC-Generator: Collision-control: Yes / No Mode-selection: „Stopatfirstcollision“/“All collisions“•Mode „Stop at first collision“: Themodulstopsthecalculationof theCNC-codebyrecognitionofthe 1stcollisionandshowsthese graphically on the scope.•Mode „All collisions“:FirsttheCNCcodewillbe calculatedcompletely.Subsequently wewillhavealistingofallcollision situations.Inthefollowingthesecanbe individually plotted and examined.•Administration of the collision objects (Setup): 4 object lists: Basical objects, tool-objects, clamping- and spindle-objects. The list administration takes place in each case by inserting, copying, renaming or deleting. The selection of the objects which can be considered concerning thecollision takes place via activating in the object lists•Collision calculation:Examinating the penetration of all activated objects, as well as the active grinding wheel outside of the workpiece. Generating the collision protocol
•Measurement-Cycles for 3D-probing-systemLengthTooth positioningHelix lead (cylindrical, conical)Diameter (cylindriical, conical)Teeth-indexing
•Construction and generating of selfmade additional operations. Integration at any operation-position•Graphical construction of open procedures •Up to 10 different additional operations per modul•Import/Export by global database•Inserting at any position within machining order •Seperate wheel and technology to each open procedure•Movement- and intersection-simulations
•Wheel dressing:•Input of dressing parameter within´machine world•Calculation of dressing cycle driven by given wheel profile (Pos. 19)
•CAD-Program specilized to the usage of tool-construction including interface to the grinding-modules.
•Construction of Flute Profile:•Construction by integr. CAD•Calculation of wheel-profile•Calculation of grinding track•Intersection simulation •Output of wheel discription